I was looking for a specific aluminum extruded product that had obscure dimensions. I had begun my research in extrusion companies and I found Thermoprene on the website. From obtaining a quote to the finish product was so smooth, simple and easy. The professionals at Thermoprene made my decision easy. The extruded product that I needed turned out to my specifications in the time that I needed the product. I now have an extrusion company for life. Thank you Thermoprene for the professionalism, the expertise and the peace of mind knowing that I have an extrusion company for life.
-Drew, California
Thermoprene offers many custom extrusions working with custom aluminum extrusions, custom rubber extrusions, and custom plastic extrusions. Thermoprene is interested in your custom extrusion masterpeice fit to all of your specifications.
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Thermoprene specializes in the custom manufacture and supply of plastic, rubber and aluminum extrusions. We have the capabilities and expertise to competitively meet your most challenging polymer & aluminum forming requirements.
Designing Extruded Products
Transforming even the best ideas into functional products takes many special talents. At Thermoprene, we have the experience and resources to properly evaluate your requirements for the development of polymer and aluminum products.
Custom Services
Thermoprene also provides the following custom services:
Profile Extrusion
Extruded and Calendared Sheet
Molding
Secondary Fabrication
Finishing Stock
Thermoprene, Inc.
10120 Gottschalk Parkway
Chagrin Falls, Ohio 44023 USA
tsales@thermoprene.com
Phone: (440) 543-8660
Fax: (440) 543-8661
Thermoprene offers a wide array of fabrication and secondary services. We deliver finished OEM components ready for assembly at your facility, and completed goods ready for packaging or distribution.
Punched:
Thermoprene offers other services in addition to profile extrusion, Thermoprene produces fabricated parts from stock materials such as stainless steel, brass, etc. These parts are punched, machined, formed and cut from flat stock, angles, I-beams, etc. These particular items are for use in municipal light passenger rail cars, They are stainless steel, and include accessories such as shelf brackets, panel frames, etc. Thermoprene is confident they can help you in any fabrication project.
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Thermoprene is a full service supplier of fabricated and extruded aluminum components for industry. Our capabilities and aluminum extrusion experience in making ideas a reality benefit engineers, architects, designers, retailers, and project managers. Thermoprene handles everything from aluminum extrusion design and tooling to finishing work and retail packaging. Solids, tubing, thin wall hollows, angles, channels, I-beams, “Z†sections, and more are available from in house tooling, or as custom profiles. Let our responsive team of experts help you design and produce the highest quality aluminum parts at competitive prices.
Aluminum Extrusion Capabilities:
Thermoprene has the following capabilities with aluminum extrusions:
6000 series alloys, all tempers.
Limited specialty alloys (2000 & 7000 solid only)
CNC Machining
Fabrication & Secondary
Finishing (Brush, Polish, Anodize, Powder Coat & Paint)
Stock & Custom Tooling
Custom Protective and Retail Packaging
Materials
Thermoprene has extensive experience with the following materials:
Aluminum
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Plastic Extrusion – Plastics extrusion is a high volume manufacturing process in which raw plastic material is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weather stripping, window frames, plastic sheeting, adhesive tape and wire insulation.
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Thermoprene produces custom TPR profiles for many consumer extrusion applications, including these guitar pick holders. These items snap mount to the microphone boom, and hold about a dozen guitar picks for use in live performance and studio sessions. Santoprene was chosen for this project due to its excellent extrusion processing properties, and it can be colored and screen printed by the customer.
Rubber Extrusion Capabilities
Thermoprene has the following capabilities with extruded rubber:
Dense & Sponge materials
Extrusion & Molding
Fabrication & Secondary
Custom Compounding (durometer, colors, chemical resistant)
Dual Durometer
Splicing, Vulcanizing, Corner Molding
Adhesive Application
Custom Protective & Retail Packaging
Extruded & Calendered Sheet
Molded Sheetstock
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Lathe Cutting
Lathe cutting is very common in the production of rubber washers, from EPDM, Neoprene, Polyisoprene, etc. Lathe cut materials can start as mandrel wrapped blanks or extruded tubing. Washers and bushings are also produced by die cutting and water jet cutting. Many components are molded, and metal features such as bushings and threaded inserts can be overmolded with rubber to make a composite item.
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Many parts produced by other means such as casting, investment casting, forging, impact extrusion, stamping, etc. can be originally conceived or converted to extrusion. This part is a perfect example of a component originally designed for fabrication. This profile is a combination of a channel and tube extruded together. The tube section interfaces with a splinted shaft and mounts to a large flange assembly through the channel section. Even at fairly large volume, the blanks produced by aluminum extrusion and cut to length, are less expensive than could be produced by another means. The profile surfaces are all ready for installation, and any of the drilling, radii and tumbling are need for secondary work. Thermoprene is confident they can help you in any of your Fabrication needs.
One of the most common applications for extrusion is in-line adhesive and and cutting to length. Foam adhesive systems help build-up material size if needed and allow adhesives to conform to uneven surfaces. From inexpensive rubber and hot melt systems, to the most advanced acrylic engineering grade systems and heat activated systems, Thermoprene can meet the specifications of most any design. Many adhesive systems can be applied in line with the extrusion material. Some materials however, need to cure for 24 hours or more before adhesives can be applied. We have secondary processing and winding equipment, and make use of primers and other accessories when required. Thermoprene has the capabilities to help you with all your Fabrication projects.